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Tesla Steps Back from Next-Gen ‘Gigacasting’ as Competition Heats Up: Report

Tesla Shifts Manufacturing Strategy Amid Market Changes

Recent developments at Tesla reflect a strategic shift in its manufacturing approach, as the company adapts to a changing market landscape characterized by declining sales and increased competition.

Transition Away from One-Piece Gigacasting

Tesla has decided to move away from its ambitious plans for next-generation gigacasting, a cutting-edge manufacturing technique that it had been pioneering. Instead of producing the underbody of vehicles in a single piece using massive presses, Tesla will now adopt a method of casting underbodies in three segments.

  • Gigacasted front and rear sections
  • Midsection crafted from aluminium and steel frames

Cost-Saving Measures and Downsizing

The decision to abandon one-piece gigacasting is part of Tesla’s broader efforts to streamline operations and reduce costs in response to softer global demand for electric vehicles and increased competition.

These efforts include workforce reductions, executive departures, and a focus on developing self-driving capabilities over aggressive EV sales growth.

Model 2 Cancellation and Future Plans

Tesla’s cancellation of the Model 2, a budget-friendly vehicle that was set to utilize the advanced gigacasting process, signals a shift towards more accessible vehicle offerings based on existing platforms and production lines.

While details about these new models and their pricing remain undisclosed, Tesla is exploring the development of a self-driving robotaxi using the small-vehicle platform.

Strategic Repurposing of Resources

Suppliers involved in Tesla’s gigacasting operations are adapting to the new three-piece process for the next-generation vehicle, indicating a strategic realignment of resources towards more conventional manufacturing methods.

Focus on Realistic Manufacturing Approach

Tesla’s shift towards a more conventional manufacturing approach is aimed at avoiding potential delays and maximizing existing resources, in contrast to the challenges the company has faced with complex vehicle launches in the past.

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